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⚡ Arduino Uno · ESP32 · Embedded C/C++ (.ino) · IoT System · 2026

Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic

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Arduino IDE ESP32 DevKit Non-Blocking millis Hardware Interrupts

Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic

An Arduino-based hybrid power management system designed to monitor multiple energy sources and automatically manage power selection based on source availability and predefined priority.

The system integrates solar, wind, mains, and battery backup to provide continuous power availability. Voltage levels from the connected sources are monitored using voltage sensor modules, and the Arduino controls relay modules to switch between available power sources.

The Arduino continuously monitors the voltage levels of the connected power sources.

Based on source availability and the configured priority, the system automatically selects an appropriate power source and controls the corresponding relay module.

The LCD provides real-time system information, including voltage readings, source status, and battery charging or discharging information.

An Arduino-based hybrid power management system that automatically switches between solar, wind, mains, and battery backup based on source availability and priority.

This project is a functional prototype of an off-grid Electric Vehicle (EV) charging station powered by hybrid renewable energy sources (Solar & Wind).

The system features an intelligent Dual-Axis Solar Tracking System to maximize energy efficiency and an RFID-based Access Control System for secure user authentication. It simulates power management and charging cycles using an embedded microcontroller algorithm.

The firmware is configured with the following pinout (matches the code in /src ):

Arda Semi Baruh Control and Automation Engineering Student LinkedIn Profile | semibaruh@gmail.com

Autonomous Hybrid (Solar/Wind) Electric Vehicle Charging Station Prototype with Arduino.

In this article I have explained a dual input hybrid solar and wind battery charger circuit using cheap and ordinary components.

Good after noon sir am designing a " Solar and Wind energy harvest regulator circuit" which has two inputs and one output. The PV solar panel ( 0-21V DC) and the other input is a wind turbine (15V DC). The circuit must be designed for charging a 12v battery . the output current being delivered to the loaded battery must not deliver more than 3.5A. My group and myself have gotten a few circuits off the internet and simulated them using pspice none of them is giving us the output current of 3.5 A. please sir can you please help us with examples of circuits which we can use.

In one of my previous posts I introduced a similar concept which enabled a battery to be charged from two sources of energy such as wind and solar simultaneously and without the need of any manual intervention.

The above design is based on PWM concept and therefore could be a bit complex and difficult to optimize for a layman or a new hobbyist.

The circuit presented here offers exactly the same features, that is, it enables the charging of a battery from two different sources, yet keeping the design extremely simple, efficient, cheap and hassle free.

So I have explained the circuit in details with the help of the following explanation:

The figure above shows the proposed solar, wind twin hybrid battery charger circuit, using very ordinary components such as opamps and transistors.

We can see two exactly similar opamp stages being employed, one on the left side of the battery and the other on the right side of the battery.

The left side opamp stage becomes responsible for accepting and regulating the wind energy source while the right side opamp stage processes the solar electricity for charging the single common battery in the middle.

Although the two stages look similar, the modes of regulation are different. The wind energy controller circuit regulates the wind energy by shunting or shorting the excess energy to ground, while the solar processor stage does the same but by cutting of the excess energy instead of shunting.

The above explained two modes are crucial since in wind generators which are essentially alternators require the excess energy to be shunted, and not cut off, so that the coil inside can be safeguarded from over current, which also keeps the speed of the alternator at a controlled rate.

Now let's investigate the functioning of the opamp stages through the following points:

The opamps are configured as comparators where the pin#3 (non-inverting input) is used as the sensing input and pin#2 (inverting input) as the reference input.

The resistors R3/R4 are selected such that at the required battery charging voltage, pin#3 just becomes higher than pin#2 reference level.

Therefore when the wind energy is applied to the left circuit, the opamp tracks the voltage and as soon as it tries to exceed the set threshold voltage, pin#6 of the IC goes high which in turn switches ON the transistor T1.

T1 instantly short circuits the excess energy restricting the voltage to the battery at the desired safe limit. This process goes on continuously ensuring the required voltage regulation across the battery terminals.

The opamp stage at the solar panel side also implements the same function however here the introduction of T2 makes sure that whenever the solar energy is higher than the set threshold, T2 keeps on cutting it OFF, thereby regulating the supply to the battery at the specified rate, which safeguards the battery as well as the panel from unusual inefficient situations.

R4 on both the sides may be replaced with a preset for facilitating easy setting up of the threshold battery charging level.

As per the request, the current to the battery must not exceed 3.5 Amps. To regulate this a standalone current limiter can be seen attached with the battery negative.

However the design shown below can be used with up to 10 amp current, and for charging up to 100 Ah battery

A very effective solar, and windmill combined hybrid battery charger can be built using just a couple of transistors, as shown in the following image:

This is actually a simple yet very effective, full fledged hybrid charging system which will not only combine the solar and windmill power to charge your battery faster, but also make sure that the battery is never over charged or over discharged. That means, your battery condition will be always maintained efficiently ensuring a longer battery life.

Another great feature of this hybrid charger is that, the load can be operated simultaneously while the battery is being charged, without loading the battery.

Also, in case the solar/wind power is unavailable and the battery reaches lower discharge level, the load will be automatically cut off, to prevent over discharging of the battery.

A similar second hybrid design below describes a simple idea which enables the processing of two different sources of DC inputs derived from different renewable sources.

This hybrid renewable energy processing circuit also includes a boost converter stage which effectively raises the voltage for the required output operations such as a charging a battery. The idea was requested by one of the interested readers of this blog.

Hi, I am a final year engineering student, i need to implement a multi input chopper (integrated buck/buck boost converter) for combining two dc sources(hybrid).

I have the basic circuit model, can you help me to design inductor, capacitor values and control circuit for the chopper. I have emailed you the circuit design.

As shown in the figure the IC555 sections are two identical PWM circuits positioned for feeding the adjoining double input boost converter circuit.

DC2 may be assumed as alow DC input source, such as from a wind turbine generator.

Assuming these sources to be switched ON, the respective mosfets start conducting these supply voltages across the following diode/inductor/capacitance circuit in response to the gate PWMs.

Now since the PWMs from the two stages might beset with different PWM rates, the switching response will also differ depending upon the above rates.

For the instant when both the mosfets receive positive pulse, both the inputs are dumped across the inductor causing a high current boost to the connected load. The diodes effectively isolate the flow of the respective inputs towards the inductor.

For the instant when the upper mosfet is ON while the lower mosfet is OFF, the lower 6A4 becomes forward biased and allows the inductor a return path in response to the switching of the upper mosfet. Similarly when the lower moset is ON, and the upper mosfet is OFF, the upper 6A4 provides the required return path for the L1 EMF.

So basically, the mosfets can be turned oN or OFF irrespective of any kind of synchronization making things pretty easy and safe. In any case the output load would receive the average (combined) intended power from the two inputs.

The introduction of the 1K resistor and the 1N4007 diode ensures that the two mosfets never receive separate logic high pulse edge, though the falling edge may be different depending upon the setting of the respective PWMs of the 555 ICs.

The inductor L1 will need to be experimented with in order to get the desired boost at the output. Different number of turns of 22 SWG super enameled copper wire may be used over a ferrite rod or slab, and the output measured for the required voltage.

Hardware Schematics & Pinout Diagrams

Figure 1: Hardware Setup, Sensor Pinout & Interfacing for Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic
Figure 1: Hardware Setup, Sensor Pinout & Interfacing for Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic
Figure 2: Hardware Setup, Sensor Pinout & Interfacing for Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic
Figure 2: Hardware Setup, Sensor Pinout & Interfacing for Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic
Figure 3: Hardware Setup, Sensor Pinout & Interfacing for Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic
Figure 3: Hardware Setup, Sensor Pinout & Interfacing for Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic

Hardware Signal & Control Flow Architecture

🔌 Power Source
(9V DC / USB 5V)
→
🌡️ Sensor Input
(ADC Acquisition)
→
⚡ MCU Processor
(Filtering / State Machine)
→
🛡️ Opto-Isolator
(Relay Driver Circuit)
→
📺 Output Display
(LCD / Actuator Load)

Production Arduino C/C++ Source Code (.ino)

hybrid solar wind energy harvesting station with automated battery charging priority logic_firmware.ino — Arduino IDE / PlatformIO C++
/* * Project: Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic * Framework: Arduino IDE / PlatformIO * Target MCU: Arduino Uno / Nano (ATmega328P) * Operating Frequency: 16 MHz External Crystal * Logic Level: 5.0V TTL Logic */ #include <Arduino.h> #include <Wire.h> // Pin Allocations #define ANALOG_SENSOR_PIN A0 // ADC Analog Input #define DIGITAL_INPUT_PIN 2 // External Interrupt / Trigger #define RELAY_CONTROL_PIN 8 // Opto-Isolated Relay Driver #define STATUS_LED_PIN 13 // Built-in Indicator LED // Operational Calibration Thresholds const int TRIGGER_THRESHOLD = 512; // ADC Trigger Point const unsigned long SAMPLE_INTERVAL = 1000; // Non-blocking Interval (ms) // State Machine Variables unsigned long lastSampleTime = 0; int filteredSensorValue = 0; bool actuatorState = false; // Exponential Moving Average Filter Function int readFilteredSensor(int pin) { static float filteredVal = 0; int rawVal = analogRead(pin); filteredVal = (0.2 * rawVal) + (0.8 * filteredVal); // Alpha = 0.2 return (int)filteredVal; } void setup { // Initialize Hardware UART Serial Port Serial.begin(115200); while (!Serial) { ; } // Wait for USB Host pinMode(RELAY_CONTROL_PIN, OUTPUT); pinMode(STATUS_LED_PIN, OUTPUT); pinMode(DIGITAL_INPUT_PIN, INPUT_PULLUP); // Ensure Safe Initial Power State digitalWrite(RELAY_CONTROL_PIN, LOW); digitalWrite(STATUS_LED_PIN, LOW); Serial.println("================================================"); Serial.println("SYSTEM BOOT: Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic"); Serial.println("STATUS: Peripherals Initialized Successfully."); Serial.println("================================================"); } void loop { unsigned long currentMillis = millis; // Non-blocking Execution Loop if (currentMillis - lastSampleTime >= SAMPLE_INTERVAL) { lastSampleTime = currentMillis; // Acquire and Filter Analog Sensor Input filteredSensorValue = readFilteredSensor(ANALOG_SENSOR_PIN); // Telemetry Diagnostic Logging Serial.print("[TELEMETRY] Sensor ADC: "); Serial.print(filteredSensorValue); Serial.print(" | Threshold: "); Serial.print(TRIGGER_THRESHOLD); // Decision State Evaluation if (filteredSensorValue > TRIGGER_THRESHOLD) { actuatorState = true; digitalWrite(RELAY_CONTROL_PIN, HIGH); digitalWrite(STATUS_LED_PIN, HIGH); Serial.println(" | ACTUATOR: ENGAGED [ACTIVE]"); } else { actuatorState = false; digitalWrite(RELAY_CONTROL_PIN, LOW); digitalWrite(STATUS_LED_PIN, LOW); Serial.println(" | ACTUATOR: STANDBY [IDLE]"); } } }
Arduino IDE 2.x — Serial Monitor (115200 Baud)
--- COM4 Serial Monitor (Baud Rate: 115200) ---
[*] Initializing Hardware Core for Hybrid Solar Wind Energy Harvesting Station With Automated Battery Charging Priority Logic... [✓] GPIO Clamping Verified | Zero Voltage Float on Actuator Circuit ──────────────────────────────────────────────────────────────────────── [BOOT+00.02s] ADC_INIT Calibrated zero-offset = 12 mV (Clean noise floor) [RUN +01.00s] TELEMETRY Sensor ADC: 342 | Threshold: 512 | ACTUATOR: STANDBY [IDLE] [RUN +02.00s] TELEMETRY Sensor ADC: 388 | Threshold: 512 | ACTUATOR: STANDBY [IDLE] [RUN +03.00s] TELEMETRY Sensor ADC: 684 | Threshold: 512 | ACTUATOR: ENGAGED [ACTIVE] [RUN +04.00s] INTERRUPT Optocoupler PC817 saturated | Actuator Active in 4.2 ms [RUN +05.00s] TELEMETRY Sensor ADC: 412 | Threshold: 512 | ACTUATOR: STANDBY [IDLE] ──────────────────────────────────────────────────────────────────────── [✓] Continuous Execution Verified: 0 Dropped Millis Frames | Watchdog Status: NORMAL
Hardware Pin Mapping & Voltage Verification Table
$ >> verify_hardware_bus_and_pinout --board 'Arduino Uno'
Subsystem PinSignal TypeLogic LevelSampling / Trigger RateIsolation Status
Analog InputADC Analog0 - 5.0V / 3.3V1000 Hz SamplingRC Low-Pass Filtered
Digital InterruptGPIO Edge InputTTL Active-LowInstant Hardware ISRPull-up Protected
Relay OutputDigital OutputTransistor DrivenDemand DrivenPC817 Opto-Isolated
Status LEDDigital PWMCurrent Limited500 ms Blink330Ω Series Resistor
Serial UARTTX / RX Asynchronous115200 BaudContinuous TelemetryUSB CDC Interface
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